FDM 3D Printing Service

TPU 95A — Flexible.
Impact-Proof.

Thermoplastic Polyurethane with 95A Shore hardness is the go-to material for flexible, rubber-like parts. 123 kJ/m² impact strength, >650% elongation, and cold-temperature resilience make it ideal for grips, seals, gaskets, and wearable parts.

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±0.2mm Tolerance
123 kJ/m² Impact
4 Colours
TPU 95A 3D printed flexible parts — professional FDM printing by Dwart Industries
TPU 95A HF flexible parts printed on professional FDM machines — rubber-like compliance, exceptional impact resistance, and excellent layer adhesion. FDM · PLA
2–5 Days Turnaround
300³ mm Max Part Size
0.05 mm Min Layer Height
Pan-India Delivery

About TPU 95A

TPU 95A (Thermoplastic Polyurethane, Shore 95A hardness) is a semi-rigid, rubber-like material that deforms under load and returns to its original shape. With a Young's modulus of just 9.8 MPa (vs 2200 MPa for ABS), it is fundamentally different from all rigid FDM materials — behaving more like an injection-moulded rubber than a thermoplastic.

We use Bambu TPU 95A HF — a high-flow formulation that prints at up to 200 mm/s, resolving the slow-print limitation of traditional TPU. It maintains exceptional interlayer adhesion and cold-temperature flexibility, delivering rubber-like performance on a fast-turnaround production timeline.

With a 123 kJ/m² impact strength and >650% elongation before breaking, TPU 95A absorbs shock loads that would shatter any rigid material. It is chemically resistant to oils and greases and can be printed in 4 colours to suit a wide range of product applications.

Grips & Handles Ergonomic covers, tool handles, and anti-slip grips
Seals & Gaskets Compression seals, o-ring replacements, and dust gaskets
Protective Bumpers Corner guards, shock absorbers, and impact-protection cases
Wearable & Medical Parts Orthotic inserts, wristbands, soft-touch device interfaces
Footwear Components Midsoles, insoles, and custom orthotic components

Material Properties

Property XY In-Plane Z Through-Layer Standard
Tensile Strength 27.3 ± 0.8 MPa 22.3 ± 0.6 MPa ISO 527
Young's Modulus (Flexibility) 9.8 ± 0.7 MPa 7.4 ± 0.6 MPa ISO 527
Breaking Elongation > 650 % > 480 % ISO 527
Bending Strength — (flexible) ISO 178
Bending Modulus — (flexible) ISO 178
Impact Strength — Unnotched 123.2 kJ/m² 86.3 kJ/m² ISO 179

XY = in-plane (along print layers)  ·  Z = through-layer (perpendicular to build direction)  ·  Values are typical; actual results depend on layer height, infill, and geometry.

PropertyValueTest Method
Density1.22 g/cm³ISO 1183
Melting Temperature183 °CDSC, 10 °C/min
Shore Hardness95A
Heat Deflection Temp.N/A — flexible materialISO 75
Max Continuous Service Temp.~80 °C
Print Temperature220–240 °C
Bed Temperature30–35 °C
Max Print Speed< 200 mm/s
Water Absorption Rate1.08%25 °C, 55% RH
Cold Temperature ResilienceFlexible below 0°C
PropertyValue
CompositionThermoplastic Polyurethane (TPU)
Shore Hardness95A — semi-rigid rubber
Odour During PrintingOdourless
Skin HazardNone
Chemical StabilityStable under normal conditions
Solubility in WaterInsoluble
Oil & Grease ResistanceResistant to most oils and greases
Acid ResistanceNot resistant
Alkali ResistanceNot resistant
UV ResistanceModerate — suitable for indirect outdoor use

Performance Ratings

Impact Resistance10/10
123 kJ/m² — highest of all FDM materials we offer
Flexibility / Elongation10/10
> 650% elongation before break
Abrasion Resistance9/10
Rubber-like wear resistance for grips and seals
Tensile Strength4/10
27 MPa — flexible materials prioritise flex, not rigidity
Heat Resistance4/10
No HDT data; suitable to ~80°C in service
Ease of Printing6/10
Needs care with retraction; slower than rigid materials

Available Colours

White
Jet Black
Traffic Red
Dark Blue

✦ 4 stock colours available. All colours are confirmed stock. Contact us for custom colour requirements on bulk orders.

Design Guidelines for TPU 95A

Wall Thickness
Min 1.2 mm
Aim for 2–3 mm on structural parts
Overhangs
Max 45°
Beyond 45° requires support structures
Fit Clearance
0.3–0.5 mm
For mating parts and snap-fits
Min Hole Size
2 mm dia.
Smaller holes may partially close
Text / Emboss
Min 0.8 mm
Raised text: 0.8 mm tall, 1.5 mm wide
Tolerance
±0.2 mm
Typical achieved across all geometries
Part Orientation
Load-aligned
Align layers with primary stress direction
Infill Options
5–100%
Gyroid pattern for optimal strength/weight
Post-Processing
Sand + Paint
120–800 grit, then filler primer + paint
Not sure if TPU 95A is right for your application?

For rigid snap-fits or enclosures, PLA+ or PETG is better suited. For rigid high-impact parts without flexibility, ABS is recommended. If you need both rigidity and heat resistance, PC or PA6-CF are available for demanding engineering applications.

Common Applications

Grips & Handles
Seals & Gaskets
Protective Bumpers
Wearable Parts
Footwear Components
Shock Absorbers
Custom Orthotics
Cable Management
Anti-Vibration Mounts
Product Prototypes

Frequently Asked Questions

Shore A is a scale for flexible materials — 0A is like a liquid rubber, 100A is the hardest. 95A TPU is firm but compressible, similar to a car tyre or a hard rubber heel. It flexes under moderate loads and returns to its original shape. For softer results (like insole-style flex), lower Shore grades are available on request.
Yes — TPU's combination of flexibility, oil resistance, and low water absorption makes it excellent for compression seals, dust gaskets, and custom o-ring-profile parts. The interlayer bond strength of our TPU 95A HF prints is excellent, minimising the risk of delamination under compression.
TPU has a tensile strength of 27 MPa (lower than PLA's 35 MPa) but this is misleading — TPU's value comes from its 650%+ elongation and 123 kJ/m² impact strength, both far exceeding any rigid material. Think of it less as a "weak" material and more as a material optimised for a completely different loading regime.
TPU 95A has moderate UV resistance and maintains flexibility well below 0°C, making it suitable for outdoor use in accessories, protective covers, and wearable devices. It is non-irritating to skin and widely used in direct skin-contact applications like wristbands, orthotic inserts, and medical device interfaces.
TPU can be lightly sanded but its flexibility makes fine sanding difficult. It bonds well with flexible TPU-compatible adhesives and cyanoacrylate (with some care). It can be painted with flexible paints (acrylic or polyurethane-based). It cannot be acetone-smoothed and does not respond to standard rigid-material post-processing.